Advanced Automated on Board Charger Assembly Manufacturing Line

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: On Board Charger Assembly Line
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Applied Industry: New Energy Vehicles
• Voltage: 220V
• Production Cycle: Around 3 Month
• Line: Automatic Production Line
• Transport Package: Wooden Case
• Specification: According to customer
• Trademark: HOLS
• Origin: Jiangsu, China

Product Description

Overview

Automated OBC Assembly Manufacturing Line

    The on-board charger is a device that converts alternating current (AC) power to direct current (DC) power. It transforms the AC voltage from a charging station into the DC voltage required by the battery. The OBC is installed in electric vehicles and plug-in hybrid electric vehicles. It uses AC power from residential or public charging stations to charge these vehicles.

    As a core component of electric vehicles, the on-board charger (OBC) has advantages in multiple aspects, including charging efficiency, safety, technical compatibility, and future scalability. Here is a detailed analysis:
1. Charging flexibility and convenience: It supports various charging methods such as household sockets and public AC charging piles, without the need to rely on DC fast charging piles, greatly enhancing the convenience of user charging. At the same time, the power range of OBC is wide, and single-phase and three-phase designs can meet the needs of different vehicle models.
2. Safety optimization: Compared with DC fast charging, the AC slow charging of OBC has less impact on the battery. By intelligently regulating voltage and current, it reduces battery degradation and extends its lifespan. Moreover, the use of materials such as silicon carbide improves heat dissipation performance, thereby avoiding overheating risks.
3. Bidirectional charging function: Bidirectional OBC supports bidirectional power flow, enabling applications such as vehicle-to-load (V2L), vehicle-to-grid (V2G), and vehicle-to-vehicle (V2V).
4. High efficiency and lightweight design: Silicon carbide technology improves charging efficiency while reducing the overall size and cost.
5. Adaptation to high-voltage platforms and integration trends: The new generation of OBC is compatible with 800V high-voltage platforms, supporting higher power charging and reducing charging time. OBC is integrated with DC-DC converters and high-voltage distribution boxes (PDU) to form "two-in-one" or "three-in-one" solutions, saving space and reducing system complexity.

Technique parameter:

Model name	Automated on board charger assembly line
Specification	Customized accelerator production line
Function	Intelligent assembly
Applied industry	Automobile parts manufacturing enterprise
Working voltage	220 V

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FAQ

 

Q1: What products does your company have?
A: HOLS focus on intelligent manufacturing, company business mainly has three parts: customized production line, standard products, and testing services. Among them, the standard products include dispensing machine, potting machine, curing equipment, and related products. Customized production lines are customized automated production lines according to customer requirements, mainly involving new energy motors and electronic control systems, automotive and electronic semiconductor related products. Such as assembly and testing lines for various sensors, intelligent chassis by wire control production lines solutions (brake by wire, steer by wire, suspension by wire, etc.), new energy motor production lines, and IGBT frame dispensing and curing production lines, etc. The testing services mainly provides various testing, data simulation collection and other services.

Q2: Where is your company located?
A: HOLS is headquartered in Suzhou, with manufacturing bases in Suzhou and three offices. Meanwhile, two overseas offices are located in Germany and Mexico. Committed to providing high-quality products and services to our customers worldwide.

Q3: How long does it take to produce the machine?
A: Because our products are customized based on customers' demands, it takes about one month for standard equipment to be delivered from receiving an order. It takes approximately three months for a non-standard production line from the initial confirmation of design to delivery.

Q4: If we don't know how to use it after purchasing the machine, will your company teach us?
A: Sure. We warmly welcome you to send a team to visit our factory. Our engineers will provide operational guidance until you can fluently operate the equipment. If visiting our company inconvenient for you, we also offer online support services.

Q5: What should we do when equipment malfunctions?
A: 1. 24/7 expert support: our engineers remain on standby around the clock to deliver swift issue identification and resolution, ensuring minimal operational disruption.
2. One-year comprehensive warranty: all equipment is covered by a 12-month warranty against material defects under normal operation. Qualifying repairs include free replacement parts (exclusions: intentional damage/unauthorized modifications).
3. Operational documentation: a complimentary user manual is provided for seamless system integration and standardized maintenance procedures.
4. Remote assistance options: real-time video diagnostics via teams/Zoom; Secure system remote control; Cloud-based performance analytics dashboard.

Company Profile

Applied Industry:

Worldwide office position